As the name denotes, process manufacturing is the processing and mixing of raw materials and ingredients to generate final products. These days, process manufacturers are using intelligence and skill to thrive in an advancing universe of customer trends and monetary needs.
But the ERP solution for process manufacturers has to trace elements. This means you must keep track of weights, masses, volumes, sizes, magnitudes, and expiry dates too. The completed products as well as packaging need to be handled by inventories. An ERP software will join all sides of a procedure like product planning, scheduling, development, marketing, and much more.
Realsoft ERP is a flexible software solution that lets process manufacturers boost the proficiency of supply chain and escalate clarity as well as durability of data. The software is a totally packaged solution intended to deliver multi-level product traceability from primary raw material purchases up to final delivery.
From gaining and quality control to recipe controlling and optimization, then to order scheduling; whole processes are essential modules of the process manufacturing. Realsoft ERP for process manufacturing contains all such activities faultlessly and has many more to give than a typical ERP system. You will experience the business software applications we deliver will be the precise mix to assist you to handle any challenges.
Manufacturing Highlights
- Dynamic production process modeling
- Management of byproducts, co-products and recycling materials
- Consolidating demand through Master Scheduling from various sources like sales order, production plan, new projects, etc.
- Centralized supply planning integrated with Distribution Requirement Planning (DRP)
- Master Production Scheduling (MPS) and RCCP to finalize the independent items requirements
- Process parameter management
- Reservation system provided for hard and soft allocation
- Forward and backward scheduling
- Process order rescheduling, reprocess order generation based on shop floor reporting and new order
- Action and exception messages in Material Requirements Planning (MRP) to optimize the material plan
- Back flushing of raw materials based on shop floor reporting
- Control point reporting for continuous production
- Labor & process parameter reporting
- Activity elements to capture overhead cost
- Multiple lot issues & receipts
- Maintenance of process parameters for routing
Key Process
- Tools requirement planning can be mapped to BOM
- Infinite and finite capacity
- SOP to balance demand & supply
- Resource planning to check whether resources are available to meet the SOP
- Master scheduling consolidates the demand from sales orders, production plan, replenishment order, service order for certain time period
- Rough cut capacity planning to identify critical resources
- MRP to explode the BOM, net quantity finalization, lead time calculation
- Detailed amount of labor and machine resources defined in CRP
- Production order can be generated without any planning (manual)
- Sub contracting can be carried out to resolve capacity constraints in-house
- ECR & ECO to keep track of engineering changes
RealSoft Process Manufacturing ERP
RealSoft ERP for Process Manufacturing
As the name denotes, process manufacturing is the processing and mixing of raw materials and ingredients to generate final products. These days, process manufacturers are using intelligence and skill to thrive in an advancing universe of customer trends and monetary needs.
But the ERP solution for process manufacturers has to trace elements. This means you must keep track of weights, masses, volumes, sizes, magnitudes, and expiry dates too. The completed products as well as packaging need to be handled by inventories. An ERP software will join all sides of a procedure like product planning, scheduling, development, marketing, and much more.
Realsoft ERP is a flexible software solution that lets process manufacturers boost the proficiency of supply chain and escalate clarity as well as durability of data. The software is a totally packaged solution intended to deliver multi-level product traceability from primary raw material purchases up to final delivery.
From gaining and quality control to recipe controlling and optimization, then to order scheduling; whole processes are essential modules of the process manufacturing. Realsoft ERP for process manufacturing contains all such activities faultlessly and has many more to give than a typical ERP system. You will experience the business software applications we deliver will be the precise mix to assist you to handle any challenges.
Features of RealSoft Process Manufacturing ERP
Dynamic Production Process Modeling
Allows manufacturers to build customizable production processes that can adapt to changing requirements and market demands.
Enables efficient management of byproducts, co-products, and recycling materials for waste reduction.
Centralized Supply Planning
RealSoft ERP offers centralized supply chain management integrated with Distribution Requirement Planning (DRP).
Facilitates demand consolidation from various sources like sales orders and production plans, ensuring seamless material planning.
Master Production Scheduling (MPS)
Provides tools to develop a clear production schedule by assessing demand and resource availability.
Supports Rough Cut Capacity Planning (RCCP) to assess critical resource requirements.
Backflush Accounting
Automates the deduction of raw materials from inventory based on shop floor reporting, improving inventory accuracy and reducing manual interventions.
Forward and Backward Scheduling
Offers advanced scheduling options, allowing manufacturers to optimize production timelines based on supply chain constraints or deadlines.
Action and Exception Messages
RealSoft ERP provides real-time alerts for exception handling in Material Requirements Planning (MRP), helping users stay on top of potential issues before they escalate.
Control Point Reporting for Continuous Production
Facilitates control point monitoring to ensure uninterrupted production, reducing downtime and maintaining process efficiency.
Labor and Overhead Cost Tracking
Tracks detailed labor costs and overheads, providing full visibility into the operational cost structure.
Enables better cost control and helps optimize profit margins.
Process Parameter Management
Monitors and manages essential production parameters like temperature, pressure, and other environmental factors to ensure compliance with product specifications.
Subcontracting and Outsourcing
Supports subcontracting operations to resolve internal capacity constraints, enabling manufacturers to meet deadlines without delays
Why Choose RealSoft for Process Manufacturing ERP?
RealSoft Process Manufacturing ERP offers a comprehensive solution designed to streamline and optimize the complex workflows involved in process manufacturing. This software seamlessly integrates all facets of production, supply chain management, quality control, and more, providing manufacturers with the tools needed to enhance operational efficiency, ensure compliance, and meet customer demands.
Process manufacturers face unique challenges related to batch processing, recipe management, traceability, and handling raw materials with expiration dates. RealSoft ERP addresses these challenges by providing robust modules that connect product planning, development, scheduling, and marketing into one cohesive system.
Customizable and Scalable
RealSoft ERP is designed to adapt to a variety of manufacturing needs, from small batch production to large-scale continuous operations.
Industry-Specific Solutions
Whether it’s chemicals, food and beverage, pharmaceuticals, or textiles, RealSoft ERP offers industry-specific modules that address the unique challenges of each sector.
Seamless Collaboration Across Departments
The software bridges the gap between production, quality control, procurement, and sales, providing a collaborative platform that improves overall efficiency.
Streamlined Operations for Greater Efficiency
RealSoft ERP automates routine tasks and optimizes workflows, reducing manual errors and increasing overall productivity.
Data-Driven Insights for Improved Decision Making
Provides real-time data analytics to help manufacturers make informed decisions, adapt to changing market conditions, and stay competitive.
RealSoft ERP
#1 ERP in UAE
21 + Years of experience In ERP
5000 + Global implementations across various industries
Hands-on expertise in delivering out-of-the-box, custom, and hybrid ERP solutions.
Key Advantages of RealSoft Process Manufacturing ERP
End-to-End Traceability
- RealSoft ERP tracks every stage of the manufacturing process, from raw material procurement to final product delivery.
- Ensures compliance with safety and quality standards.
- Provides complete visibility into production stages, enabling faster issue resolution and quality assurance.
Efficient Resource Management
- Optimizes the usage of resources like labor, equipment, and materials through automated scheduling and forecasting.
- Real-time inventory updates ensure that businesses maintain optimal stock levels while minimizing waste.
- Supports both finite and infinite capacity planning to ensure smooth production without bottlenecks.
Advanced Batch and Recipe Management
- Automates batch processing to handle large-scale production efficiently.
- Allows for precise recipe management, ensuring consistency in product quality.
- Provides real-time adjustments for batch scaling, which is especially crucial for industries like pharmaceuticals, chemicals, and food & beverage.
Dynamic Reporting and Analytics
- Provides customizable dashboards for performance metrics across production, sales, and supply chain.
- Facilitates real-time decision-making with access to key data such as production KPIs, sales performance, and cost analysis.
- Helps in identifying process bottlenecks, improving operational efficiency.
Integration with Existing Systems
- Easily integrates with other enterprise systems such as CRM, financial management, and inventory management tools.
- Promotes seamless data flow across departments, ensuring collaborative and efficient business operations.
Scalability and Flexibility
- The modular architecture of RealSoft ERP allows businesses to scale the software according to their growth and requirements.
- Customizable solutions for small, medium, and large-scale manufacturing units.
Enhanced Compliance and Quality Control
- Provides robust compliance management features to help meet industry-specific regulations and standards.
- Enables precise tracking of material expiry dates, ensuring that products adhere to quality and safety standards.
Key Process and Manufacturing Highlights
Tools Requirement Planning (TRP)
RealSoft ERP integrates tool requirement planning with the Bill of Materials (BOM), ensuring proper equipment allocation for each production stage.
SOP-Based Resource Planning
Balances demand and supply through Sales & Operations Planning (SOP) while resource planning ensures all necessary resources are available for production.
Comprehensive Resource Capacity Planning
Detailed resource planning is done through Master Scheduling, ensuring that sales orders, production plans, and other requirements are consolidated for maximum efficiency.
Subcontracting to Meet Capacity Constraints
The system supports outsourcing of production tasks in case of in-house capacity limitations, ensuring timely delivery without compromising on quality.
Engineering Change Management
RealSoft ERP helps manage Engineering Change Requests (ECR) and Engineering Change Orders (ECO), ensuring that changes in design or production processes are properly tracked and implemented.
The Complete Solution for RealSoft Process Manufacturing ERP
RealSoft Process Manufacturing ERP is a powerful, comprehensive solution designed to address the unique challenges of process manufacturing. It offers end-to-end traceability, robust resource management, and dynamic scheduling, all while ensuring compliance with industry regulations. With features like batch and recipe management, backflush accounting, subcontracting support, and real-time analytics, RealSoft ERP helps process manufacturers optimize production, reduce costs, and drive growth. The flexibility and scalability of the software ensure that it can meet the evolving needs of manufacturers, making it an essential tool for success in today’s competitive landscape.
Best Process Manufacturing ERP in 2024
5000+ successful ERP implementations.
Contact us today and get a quote
